Visual Inspection (AOI/manual) ============================== * Acceptance per IPC‑A‑610 class 1 (consumer products) * Check: * wetting/fill * undersolded / oversolded * holes in solderings * flux balls * bridges * tombstoning * offset and missmatching * cold joints * polarities * missing/twisted parts * presets soldering jumper * Additional Check: * mechanical damage * scratches on surface * scratches on matal housings * sharp edges from cutting * cutting rests * finger prints * hairs * dust * flux residues * Record in inspection log (Form C1) incl. photos for NCR * Segregate NCR units and start MRB process Chritical shortcut positions ---------------------------- **U5 - High Voltage Protection** The spacing between the tips does not comply with soldering guidelines and could potentially lead to short circuits. Therefore, a 100% short-circuit test must be performed by the PCB manufacturer. Any problems that arise must be resolved immediately with the supplier. .. image:: /pics/U5.png :scale: 30% Fig.: U5 passive high voltage protection **Q3 - Hall sensor** The spacing between the pins on Q3 is very tight. If Q3 is manually populated as an option, high-quality soldering is required there. Q3 is not normally populated. .. image:: /pics/Q3.png :scale: 30% Fig.: U5 passive high voltage protection **U2 - Micro Controller** U2 must not mismatch the solder pads. All pins must be evenly and centered on the solder pads. The WiFi antenna must not protrude beyond the board. .. image:: /pics/U2.png :scale: 30% Fig.: U5 passive high voltage protection